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Changing Lever Action Shocks To Telescopic

By Karl Schluter -Low Zep

 

To match reset springs or to replace tired lever action shocks, I recommend the insertion of telescopic shocks. I weld a 10mm thick by 100mm wide plate between the inner wheel tubs, on top of the diff tunnel its self (inside the boot). I do this instead of a cross member underneath the car as this way allows room for a large exhaust system or fuel pumps or other modifications like a Watts linkage etc.

Here in New Zealand, I use VH Valiant lower spring plates but this depends on the U-Bolt pattern as well as whether the lower part of the shock has a pin or eye mounting. Mkll Escort spring pads can also suit. Zephyr spring plates could have a boss welded on them to suit as well. When I drill the top mounting plate for the spring eyes, I do them as far apart from each other as possible (from inside the boot) to get the shock absorbers as upright as possible as to improve rear suspension tuning and ride.

When choosing a shock (I use a Koni adjustable model made for Holden 1 tonner’s) jack the car up with the wheels unsupported but clear of the ground (car body on stands) and measure between top and lower shock mounting points for an extended shock measurement. Then take a measurement consistent with the car diff being on its rubber bump stops, as if the car rear suspension was fully compressed and take this as the compressed shock measurement (again between shock mounting points).

These 2 measurements should then be taken to a shop specialising in shock absorbers etc and they will have a chart that should line you up with suitable shock absorbers that work in this range. Do extend the shocks in and out with them held upright before mounting in the car to bleed air from inside the shocks. For a further performance modification, the right hand shock could be mounted in front of the diff with the left shock still mounted behind the diff, this way the right hand shock helps prevent spring wrap up under acceleration.

 

Disclaimer: The advice and guidelines given in these articles are given in good faith. The owners and managers of the Galeforce Zephyr site will take no responsibility for any injuries or loss sustained while carrying out the described tasks and procedures or any consequences arising.  Please read the Safety First Article

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