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Repainting Horn/Grill Badges

By Graeme (farnham)


First, we need a decent, craze free badge. Sometimes you can’t really see the crazing till it’s painted.
If you have a crazed/chipped badge maybe a practice run would be good.


We need to strip the paint, but not damage the plastic. For this I use oven cleaner. In the UK the best one is Mr Muscle.
It takes a while so spray it on and leave it an hour or 2, then scrub with an old toothbrush. You may need to do this twice. Once that’s done, use a sharp, thin blade to carefully remove and stuck bits of paint. I also use a needle to pick any stuck bits out of the star points. We need to get rid of every single trace of paint. I didn’t take any pics of this stage unfortunately.

Next we need to paint the black. Paint the main black section of the shield, and the black ring with the stars in, and the black outer. I use matt black model enamel and a brush. Be careful and as neat as possible. Keep checking from the front. Hold it up to the light to make sure you have 100% coverage.


Notice I’ve not yet painted the lines on the crest.

One all the black is covered properly, use a blade again to clean any edges so it’s nice and tidy.

Next stage is to paint the silver. We want this to be as 'chrome' as possible. I use 'custom colour chrome, designed for remote control car shells. It gives a very realistic chrome but only works when painted on the inside of clear plastic. Just spray the whole badge. Do 3 VERY LIGHT coats, allowing 20 mins or so to dry between each coat.


http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint003.jpg


After each coat, use a cotton bud and some brush cleaner to remove the chrome paint from the 'red' area. Do this after each coat rather than once all 3 coats are done.

Once cleaned and painted it should look like this.


http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint004.jpg


Now, take some fine sand paper and carefully sand the ridges on teh crest that should be black. This is to remove the silver. Then, paint these ridges black. The chrome paint remains very transparent when held to the light but you can’t see through it unless its back lit. Once the ridges are painted black were starting to get somewhere


http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint005.jpg


Next things start to get fun Smile

Time to paint the red. I use red glass paint. Its brush on, but you need to 'blob' it on with a brush so it, self levels. I thin it down a tiny bit to help it spread. Don’t thin it too much or you will have to lay it on too thick. Using it un-thinned is possible but don’t put too much on or it will be too dark. You can buy red 'tint spray' for rear lights, this may work well/better but I’ve not tried.

http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint006.jpghttp://img.photobucket.com/albums/v242/GraemeVW/badgerepaint007.jpg

This needs to be left to dry fully. 24 hours will make sure. If it’s not FULLY dry it will react at the next stage. If it does react at any point, or it you don’t get a nice even run free coverage, just remove the paint with cotton buds and brush cleaner like we did with the chrome and try again. Once the red is good, and fully dry we need to give it a dust coat of gold. I’m using ford solar gold, because that’s what I had. Spray on a light covering, don’t go too heavy.

http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint008.jpg

Let this dry, won’t take long. Then give it 3 more dust coats of chrome. Were only worried about covering the 'red' section although it doesn’t  matter if we paint it all. The red is transparent, the gold gives it a little shine and the right hue and the chrome backs it all up. Once done it looks very original. No pics of the final chrome coat, I didn’t think they were needed.

Here are pics of the finished badge

http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint010.jpg http://img.photobucket.com/albums/v242/GraemeVW/badgerepaint009.jpg

Hope you enjoyed it. It’s a little fiddly, and takes a while but what are the options? I’m not a big fan of the repro's although they are good.

Most of us have a badge in bad condition; why not give it a go?

Disclaimer: The advice and guidelines given in these articles are given in good faith. The owners and managers of the Galeforce Zephyr site will take no responsibility for any injuries or loss sustained while carrying out the described tasks and procedures or any consequences arising.  Please read the Safety First Article

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