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Mk2 Zephyr Wagon

By Paul Bretherton

 

I must admit that at the start I knew nothing about Zephyrs. Having grown up with Holdens (an EJ Panel Van was my first car), the Zephyrs were something new to me.

 

My other hobby apart from old cars is surfing, and about 13 years ago I started surfing again at the ripe old age of 35 and decided that I needed a surf wagon to be cool. There was a car yard at the start of the Tullamarine freeway that sold old cars, and I was looking at an Holden EK wagon when I noticed an original MK2 wagon also for sale. After telling one of my surfing buddies about it, he very nicely went down and bought if from under my nose.

 

A couple of weeks later I found another one advertised in the paper. The lady who owned it used to drive it daily, but it had beed sitting in the tree lined driveway for a liong time. After putting some petrol in it, I drove it home to study my great putchase. The car was covered in a nice layer of moss, but after a bit of cleaning it seems to come up reasonably well. All the door rubbers on the side where the trees were had persihed, and the paint was falling off, but I thought I had a good deal.

 

Pictures of how it looked after the first owner restored her, before it was ruined by sitting under a tree for years

 

Next step off to get a roadworthy. Apart from all the normal rubbers and bits of pieces to replace, the list wasn’t too bad. Obviously at some stage someone had done a very thorough job of restoring a repainting the wagon, but the last few years had ruined all that work. The biggest problem was we found some rust in the bottom sill near the back of the front guard, which would not pass the roadworthy.

 

Here starts the saga. A good mate is a panel beater, and he took the car to his work, and was going to fix it after hours. Well the offending section was sanded back, only to find more rust. More sanding, more rust, until we discided the only way to do it properly was to strip the whole car back to bare metal, so off to the sandblaster it went. Over the next four years, the car did more miles on the back of a trailer than it did on the road, as my mate quit that job, worked from home for a while, then finally giot his own factory. But after nearly five years, and lots of doubts if it would ever be finished, I got the car back looking a million dollars.

 

When we first started sanding, notice the amount of sill that needed replacing as well as the bottom of every door.

 

This is what it looked like after being sandblasted

 

 

 

I then moved the car to the garage of our holiday house down the beach, where I started to put the car back together. As it was a holiday house, this task then took at least 12 months, and because the car had been moved so many times, and it had been so long sonce we pulled it apart, finding all those bolts and brackets took longer than expected. All door rubbers, bailey channels, etc all had to be replaced, and I have had all the upholstery replaced.

 

In the carport ready to be put back together


Mechanically the car runs Mk3 discs on the front, with the standard 6 and what I believe is a Ford transit 4 speed. All these were in the car when I purchased it, but I had the four speed rebuilt just before the car was stripped, and just about everythg either reconditioned or replaced. I am about to start building a new Mk3 engine, and when that gets dropped in, the engine bay will be the final job to be done.

 

Going back to Melbourne to be finished and registered

 

The car was oringinally only meant to be a car to keep my surfboards in, and to cruise around the beach in, but it eneded up a bit more tha that. Whilst it is not and never will be a show car, it still looks good enough to attract a lot of attention.


 

This is what the car looks like at the moment.

 

           

 

 

           

 

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